Doe magmasoft4/1/2024 The application of virtual methods, such as casting process simulation, is key to assessing feasibility and potential manufacturing restrictions in the very beginning of and along the whole development and design process. The objective is to meet the partly contrary requirements at the earliest stage possible to minimize costly changes and prototyping efforts. To overcome this conflict, the engineers of Toyota Motor Corporation strive to move from a sequential to a concurrent development cycle of product and process design as well as production planning. At the same time, desired or necessary design changes to products and components should still be feasible as late as possible in the development process to keep the required flexibility.Įspecially for the mass production process of aluminum diecasting, used at Toyota Motor Corporation for various highly complex components, these changes lead to time-consuming and cost-intensive modifications of the valuable production tools and process layout. Today’s challenges of the automotive industry are short product development cycles along with resource efficiency and profitability.
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